Manufacturing Process

Complete In-House Manufacturing | Controlled Processes | Superior Finish

Material Selection

Choose high quality raw material to ensure strength of components, maintain required grades for functionality.

Melting & Alloying

Add necessary alloying elements and melt in furnace at suitable temperature to make sure particular alloy / material grade maintained as per requirement.

Die Casting

Pour the molten zinc metal in pre designed molds, then cast at necessary pressure and temperature ensuring accuracy in dimensions and design of the component.

Trimming / Fettling

Remove excess materials, runners, burrs to ensure components are ready for further process and avoid wastage.

Pipe Bending

Semi automatic pipe bending with flexible mandril to avoid knots at bent areas.

Foundry Casting

Feed the right raw material to match the required alloy, cast into moulds designed with precision as per drawings of the components.

Machining

We offer high precision CNC & VMC machined components from bars & casted products.

Surface Treatment & Finishing

To ensure smooth finishing, we have a polishing and buffing department wherein the surface of components are maintained in order.

After strict inspection of buffed goods, material is fed into our plating tanks where it passes through a coating of copper, nickel and chrome.

Quality Check

After plating – we run the material through another round of inspection for visual check and ensure details as per approvals.

Packaging & Dispatch

We monitor closely and choose the right packaging methods to avoid damage in transit, ready for distribution. Choosing the right transportation agency – cost effective and efficient in timely delivery, providing necessary documentation and support.

THESE STEP BY STEP SUPERVISED PROCESSES ENSURES THAT EACH PRODUCT MEETS AESTHETIC & FUNCTIONAL REQUIREMENTS.